מדי זרימה מסוג מצוף (רוטמטר)

?What are Variable Area Flow Meters

.How they work, where they excel, advantages, and limitations

?What are Variable Area Flow Meters

Known also as rotameters, or float-type meters, variable area technology has been around for more than 100 years. It is by far the most commonly quoted, sold, and installed flow meter in the world. They can be used to measure the flow rate of either gas or liquid in a tube. They are comprised of a few simple parts, a tube, a float, the scale, fittings, and any outputs or switches or protective external elements.

The theory of operation is straight-forward. There is a float that is able to move freely up and down within the flow tube. The bouyancy force acting on the float, the flow resistance, and the float weight are all in equilibrium. Guide rods are sometimes used to stabilize the float. Guides are common for gas meters or large flow liquid meters.

The float bouyancy is dependent on the density and mass of the float as well as its materials of construction and volume. The float must have a higher density than the media or it will move to the top even when there is no flow, resulting in an error of measurement. Essentially, the float must not float on top of the media.

:Advantages

Linear scale
Typically cost less than other types
Simple, reliable design
Easy to install
Minimal to no straight run requirements
Easy start-up and minimal maintenance
Variety of materials possible
No external power needed
Good accuracy for low to medium viscosity media
Repeatable measurement
Can be used with corrosive liquids if compatible build material is selected
Low pressure drop that is usually constant
Visual flow indication with transparent tubes
Multiple instruments can be installed on a single line without significant pressure loss

:Considerations

Important to pick a meter that will operate in 60% to 80% of the meter’s range most of the time

Armored versions allow for use in extreme conditions

:Limitations

Usually limited to a 10:1 turndown

Cannot tolerate coating or crystalizing

Most do not handle large solids or debris

Has defined operating conditions

Changes in SG, pressure, and viscosity cause significant reading errors

Must be calibrated for density, viscosity, and compressed gases

Orientation must be vertical installation, with flow from bottom to top in most cases

Non-transparent liquids obscure reading the float

Not good for pulsating flow

Without protection, glass/plastic tube models can break

 

:Common Applications

Laboritories

Chemical Injection

Boiler Control

Purge Applications

Flitration Loading

Process Analyzers

Early warning for clogged systems

Lube Oil

Coolant Flow

:Media Characteristics

Liquids or gases

Suitable for a wide variety of media

Low to medium viscosity

Minimal large particulate matter

No significant coating or crystalizing

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