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The Coriolis Flow Meter: A Mystery No More
How they work, where they excel, advantages, and limitations.
How
they Work:
Coriolis
flow meters maintain a certain amount of mystique due to the complex theory
behind their operation. Although they are a comparitively newer technology,
they are a fast growing segment of the market. They are quickly becoming the
industry standard for certain application areas, like custody transfer, due to
their high accuracy and immunity to changes in density, and ability to measure
many other process parameters in a single instrument.
There are
two key points to understanding how they work. The first point, and the element
they are named after, is the Coriolis principle. It can simplistically be summed
up as the idea that movement causes inertia. For example, kids on a
merry-go-round not only experience the force moving them in circles, they
experience a force pushing them off the merry-go-round as well. This is an
example of a Coriolis force. The second key point to understand is that the
Coriolis force is the cause of the inertia within the pipe that causes
deformation/movement of the pipe. It is not what is technically being measured
in and of itself.
With
those two points clarified, the operation becomes a bit easier to understand.
For common dual-bent-tube architecture, the flow is immediately split into two
seperate tubes. There is an excitor coil on these tubes that causes artificial
oscillation and causes the tubes to vibrate in opposition to each other. On
either side of the excitor coil are two magnetic sensors. The media moving
through the bend of the tubes causes inertia and the tube twists. This tube
movement is picked up by the sensors as a phase shift in the sine waves formed
between the two sensors. When there is no flow, the two sensors are in phase
with each other. When flow is present, they are not. The motion of the pipes in
relation to the magnetic sensors is directly proportional to the mass flow
rate.
- Extremely accurate
and repeatable
- Can be used for
sanitary applications
- Not affected by
changes in media density
- Good for
applications where media properties aren’t already well known
- Do not require
conversion factors
- Do not require
straight piping runs
- Some models can
also measure density, temperature, volumetric flow, or viscosity
Common
Applications:
- Pulp and Paper
- Chemical
Processing
- Water and
Wastewater
- Custody Transfer
- Mining and Mineral
Processing
- Power Generation
- Petrochemicals
Sample
Media:
- Water
- Caustics
- Chemicals
- Acids
- Cleaning agent and
solvents
- Fuels
- Silicon oils
Limitations:
- Cannot tolerate
bubbles
- High initial cost
- Pressure drop must
be considered
- Can be very heavy
- Direct, in-line
versions only
- Not good for
dual-phase fluids
Considerations:
- Requires
completely full pipes
- Needs to operate
in upper range of flow rate
- Installation must
minimize vibration/noise
- High viscosity
media causes pressure drop
- Typical turndown
ratio of 100:1
- Curved tube
designs offer better accuracy and are more immune to vibration
- Straight tube
designs are easier to clean